Tag Archives: industry roller chains

China supplier CZPT Brand Wholesale Price China Industry Carbon Steel Stainless Plastic Conveyor Transmission 12b-1 12b-2 12b-3 Roller Chains with Sprocket for Machinery

Product Description

Product Description

 

Specification

Product Name

Wholesale Price Conveyor Chain 12b-2 Roller Chains with Sprocket For Machinery

Type

Roller Chain

MOQ

1meter

Brand

CHINAMFG

OEM

YES,We also can produce special chain according to your requirements,also produce matched sprocket/wheel.

Package

According to customer’s requirements

Weight

0.56kg/Meter

Delivery time

7 days

other models

Chain No. P h2 H $ T
08AF29 12.700 10^)0 15.6 1.50
O8BF9O 12.700 10^0 17.0 0.3 1.60
0M-1STCF15 12.700 1571 17.0   1.60
10AF2 15.875 13.00 17.0 0.3 2.(0
10AF15 15.875 15.09 17.0 2.03
10AF23 15.875 13.00 2(18 0.3 2.03
10AF48 15«5 1100 16.9 « 2.03
10BF50 15B75 13.70 17.0 0.3 1.70
10AF5« 15^75 1SX)9 17.0 . 2.03

  P h2 h 1 S a
Chain No.            
08BF25 12.7XJ 10.6 15.6 1.60   30,
08BF29 12. TO 1&6 14.5 1.60 as 30*
08BF30 12 1G6 14.5 l.g Q3 30*
08BF35 12. W ia6 21.5 1.60 0.6 30*
08BF67 12.TO ia6 16.1 1.60 as 30*
0fflF195 12.70 10.6 45 1.60 0.4 30,
08AF10 12.70 10.6   L50 30*
12B-1STCF1 19.05 15.0 19.0 1.85 30,
12AF33 19.05 15.6 19.7 2.42 18*
             
  P hl h2 h A Q
Chain No.            
08BF21 12.7 10 1Q6 15.0 10 0

Company Profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer
Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the developm
ent of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications.
Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal o
f Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the
best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards
and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well
trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers
Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and
offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of
products by ourselves before delivery.

Application
related product
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Packing &Delivery
Customer Praise
FAQ
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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 5.84/Piece
1 Piece(Min.Order)

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Order Sample

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

Can transmission chains be used in textile or weaving equipment?

Yes, transmission chains can be used in textile or weaving equipment. Here’s a detailed answer to the question:

Textile and weaving equipment often require reliable and efficient power transmission systems to drive various components and mechanisms. Transmission chains are well-suited for these applications due to their durability, strength, and versatility.

Transmission chains are commonly used in textile and weaving equipment for the following purposes:

1. Power Transmission: Transmission chains transfer rotational power from the motor to different components in the textile or weaving machine. They are used to drive the main shaft, loom mechanisms, take-up reels, warp beams, and other moving parts.

2. Tensioning and Positioning: In weaving machines, transmission chains are employed to maintain proper tension in the warp threads. They help in accurately positioning the warp beam and maintaining a consistent tension throughout the weaving process.

3. Shedding Mechanisms: In jacquard looms and other advanced weaving machines, transmission chains play a vital role in operating the shedding mechanisms. These mechanisms control the raising and lowering of warp threads to create patterns and designs in the fabric.

4. Yarn Feeding: Transmission chains are used to drive yarn feeding mechanisms, such as yarn carriers or yarn guides, ensuring a steady and controlled feed of yarn during the weaving process.

5. Synchronization: In complex textile machines, transmission chains are used to synchronize the movement of different machine components. This helps in achieving precise coordination between the loom mechanisms, beating-up action, weft insertion, and other critical operations.

The advantages of using transmission chains in textile or weaving equipment include:

– High durability and resistance to wear, allowing for extended service life even in demanding textile manufacturing environments.

– Ability to handle high loads and transmit power efficiently, enabling the smooth operation of various machine components.

– Versatility to accommodate different weaving techniques, loom sizes, and machine configurations.

– Availability of a wide range of chain types, sizes, and materials to suit specific application requirements.

– Easy maintenance and replacement, ensuring minimal downtime and efficient production.

Overall, transmission chains are an essential component in textile and weaving equipment, providing reliable power transmission, precise synchronization, and efficient operation. Manufacturers and designers of textile machinery often integrate transmission chains into their equipment to ensure consistent and high-quality fabric production.

transmission chain

How does the choice of lubrication method impact the performance of a transmission chain?

The choice of lubrication method plays a crucial role in the performance and longevity of a transmission chain. Here’s a detailed answer to the question:

1. Reduced Friction and Wear: Proper lubrication ensures a thin film of lubricant between the moving parts of the transmission chain, reducing friction and minimizing wear. This helps to maintain the integrity of the chain’s components, such as pins, rollers, and bushings, by preventing metal-to-metal contact and reducing surface damage.

2. Heat Dissipation: Lubrication helps in dissipating heat generated during the operation of the transmission chain. By reducing friction and providing a cooling effect, the lubricant helps to prevent overheating, which can lead to premature wear, deformation, or failure of the chain.

3. Corrosion Protection: Lubricants often contain additives that offer corrosion protection to the transmission chain. These additives create a protective barrier against moisture, chemicals, and other corrosive elements, preventing rust formation and maintaining the chain’s performance in corrosive environments.

4. Noise Reduction: Adequate lubrication reduces the noise generated by the movement of the transmission chain. The lubricant acts as a cushion between the contacting surfaces, dampening vibrations and minimizing the noise levels produced during operation. This contributes to a quieter and smoother chain operation.

5. Extended Lifespan: Proper lubrication helps to extend the lifespan of the transmission chain. By reducing friction, wear, and the accumulation of debris, lubrication minimizes the stress on the chain’s components, resulting in improved durability and reduced likelihood of premature failure.

6. Operational Efficiency: A well-lubricated transmission chain operates with higher efficiency. With reduced friction, the chain experiences less power loss, enabling more effective power transmission. This leads to improved overall system efficiency, reduced energy consumption, and lower operating costs.

7. Contamination Prevention: Lubrication acts as a barrier, preventing contaminants, such as dust, dirt, and debris, from entering the chain’s components. This helps to maintain the cleanliness of the chain, reducing the risk of abrasive wear and preserving the integrity of its parts.

It’s important to consider the specific operating conditions, such as temperature, speed, load, and environment, when selecting the lubrication method for a transmission chain. Factors such as the viscosity, temperature range, and compatibility of the lubricant with the chain material should be taken into account to ensure optimal lubrication performance.

transmission chain

Can transmission chains be used in high-speed applications?

Yes, transmission chains can be used in high-speed applications, but there are certain considerations to take into account. Here’s a detailed explanation:

1. Chain Design: High-speed applications require transmission chains that are specifically designed to withstand the increased rotational speeds and dynamic loads. These chains often have features such as specialized surface treatments, high-quality materials, and precision manufacturing to ensure smooth operation at high speeds.

2. Lubrication: Proper lubrication is crucial in high-speed applications to minimize friction, heat generation, and wear. Lubricants with excellent high-speed characteristics, such as low viscosity and high film strength, are typically recommended. In some cases, specialized lubrication systems, such as oil circulation or spray lubrication, may be used to ensure sufficient lubrication at high speeds.

3. Balancing: High-speed operation can induce vibration and imbalance in transmission chains, leading to increased stress and potential failure. Balancing the chain and associated components, such as sprockets and shafts, is important to minimize vibration and ensure smooth operation at high speeds.

4. Tensioning: Proper tensioning of the transmission chain is crucial in high-speed applications. Maintaining the appropriate tension helps prevent chain slippage, excessive vibration, and premature wear. Tensioning devices, such as automatic tensioners or spring-loaded systems, may be used to ensure optimal tension throughout the operation.

5. Maintenance: Regular inspection, lubrication, and maintenance are vital in high-speed applications to detect any potential issues and address them promptly. Periodic checks for wear, proper alignment, and lubrication effectiveness can help prevent unexpected failures and ensure the reliable performance of transmission chains.

It is important to consult with manufacturers or industry experts to select the appropriate transmission chain that is specifically designed and rated for high-speed applications. By following the recommended guidelines and maintenance practices, transmission chains can reliably and safely operate in high-speed environments, meeting the performance requirements of such applications.

China supplier CZPT Brand Wholesale Price China Industry Carbon Steel Stainless Plastic Conveyor Transmission 12b-1 12b-2 12b-3 Roller Chains with Sprocket for Machinery  China supplier CZPT Brand Wholesale Price China Industry Carbon Steel Stainless Plastic Conveyor Transmission 12b-1 12b-2 12b-3 Roller Chains with Sprocket for Machinery
editor by CX 2024-05-09

China manufacturer Approved Professional Factory Sugar Industry Hollow Pin Chains Sugar Cane Harvester Chain blind roller chain

Product Description

Company Profile

-HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our  partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.

Production Capacity Equipment

By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.

Our Advantages

1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.

CHOHO has a natural brand awareness.  As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. 

Product Advantages

— Ten CoreTechnologies —

1 Chain strengh preload technology 2 Pin CRV treatment technology
3 Plate smoothly punching technology 4 Bush oil hole technology
5 Vacuum Oiled Technology 6 Precision Punching Technology
7 Low frequency fatigue test technology for lange size chain  8 Chain length comparison technology
9 Variation of silence design technology 10 Chain dynamic testingtechnology technologies

Certifications

CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.

Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!

Broad Customer Channels  Market Continues to Develop!
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!

Packaging & Shipping

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization

FAQ

1. Are you manufacturer or trade Company?
    We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
    T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
    Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
    We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
   Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
   Yes, OEM is available. We have professional designers to help you design.
 

Material: Alloy
Structure: Hollow Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Made Style: Manufacture & OEM
Samples:
US$ 8/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

chain

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

China manufacturer Approved Professional Factory Sugar Industry Hollow Pin Chains Sugar Cane Harvester Chain   blind roller chainChina manufacturer Approved Professional Factory Sugar Industry Hollow Pin Chains Sugar Cane Harvester Chain   blind roller chain
editor by CX 2023-06-01

China W83 Series Low Friction Plastic Table Top Flexible Conveyor Chains for Medical Industry roller chain break

Product Description

Item Description
Flexible chains conveyor is appropriate for all types of producing vegetation, food and beverage factories, belt material can be chosen from PP/POM according to the products transported, the dimensions and volts can be personalized.

Quick Particulars
Applicable Industries Manufacturing Plant, Food & Beverage Manufacturing facility And So On
Material Carbon Steel/Stainless Metal
Substance Characteristic Heat Resistant
Voltage 110V/220V/380V/Custom-made
Energy(W) .4kW – 22kW
Certification ISO
Dimension(L*W*H) Customer request
Soon after-sales Provider Offered Totally free spare elements
Product title Flexible flat best chain
Dimensions Customer`s Necessity
Load Capacity Large Obligation
Business kind Manufacturer
Belt material PP/POM
Utilization Workshops Continual Conveying

                                      
Specifics Photographs

                                       Conveyor belt materials and color in accordance to your needs!!!

Versatile Conveyor Parts

Relevant Products

Packing&Delivery
Packing Particulars:   As consumers demand
Delivery Time:    7-fourteen functioning times

Organization Introduction
Max sen have been functioning in the logistical field for several years from now, so attaining hence vast knowledge. Our company major item all sorts of logistic transportation gear, the components of meals, drink, and medicine.

Our company sticks to exceptional qualiity,  very good track record, critical handle and passionate service, good quality goods to permit you pleased.

Buyer & Exhibition displays

FAQ
Q:Are you trade business or manufacturer?
A:We are manufacturing facility.

Q:How lengthy is your delivery time?
A:Usually it is 5-10 times if the items are in inventory, or it fifteen-twenty days if the goods are not in inventory, it is in accordance to quantity.

Q:Do you supply sample? Is it totally free or extra?
A:Sure,we could offer you the sample for cost-free cost but do not pay out the expense of freight.

Q:What is your conditions of payment?
A:Payment<=1000USD,100% in advance.
Payment<=10000USD,30% T/T in advance, balance before shippment.
If you have one more question, make sure you come to feel free of charge to speak to us as below.

Why Decide on Us
1.Great high quality: Our items are outstanding high quality and reasonable cost, so effectively-konw domestic and international clients.

two.Factory cost: Lower cost and reasonableprofit make our price aggressive.

three.Reduced MOQ: We will acknowledge any orde, if just one particular.

4.complete merchandise line: You can purchase practically all kind of products connected to conveyor from us.

five.Customization’s acceptance: You can customize items according to your non-regular specificstion or particular necessity.

6.Great support: Excellent faith and enthusiastic are our promise.

six.Enough shares for common parts, so we may possibly satisfy your urgent demands.

seven.Trade assurance, we are 1 of Alibaba Golden Suppliers which own high reputation and trade assurance.

Kindly truly feel free to discuss with me if you have any issue or demands.
Contact particular person:   Miss Nora

 

Structure: Chain Conveyor
Material: Aluminium
Material Feature: Heat Resistant
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
After-Sales Service Provided: Free Spare Parts

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Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

###

Quick Details
Applicable Industries Manufacturing Plant, Food & Beverage Factory And So On
Material Carbon Steel/Stainless Steel
Material Feature Heat Resistant
Voltage 110V/220V/380V/Customized
Power(W) 0.4kW – 22kW
Certification ISO
Dimension(L*W*H) Customer request
After-sales Service Provided Free spare parts
Product name Flexible flat top chain
Size Customer`s Requirement
Load Capacity Heavy Duty
Business type Manufacturer
Belt material PP/POM
Usage Workshops Continual Conveying
Structure: Chain Conveyor
Material: Aluminium
Material Feature: Heat Resistant
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
After-Sales Service Provided: Free Spare Parts

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Quick Details
Applicable Industries Manufacturing Plant, Food & Beverage Factory And So On
Material Carbon Steel/Stainless Steel
Material Feature Heat Resistant
Voltage 110V/220V/380V/Customized
Power(W) 0.4kW – 22kW
Certification ISO
Dimension(L*W*H) Customer request
After-sales Service Provided Free spare parts
Product name Flexible flat top chain
Size Customer`s Requirement
Load Capacity Heavy Duty
Business type Manufacturer
Belt material PP/POM
Usage Workshops Continual Conveying

Roller Chain Maintenance Tips

There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
chain

Preloading

Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.

lubricating

When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.

Maintain

To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.

Cost

Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
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Application

A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
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editor by czh 2022-12-28